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pokdl5sm-rev0614

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Manseld, Ohio 44902 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

SERVICE AND OPERATING MANUAL

PULSE OUTPUT KIT

Design Level 5

Pulse Output Interface

The Pulse Output Interface Kits are designed for easy eld installation. The Kits are also available factory-installed on new

pumps. The Pulse Output Interface Kit mounts on the pump and provides electrical pulses to operate the Warren Rupp Batch

Control/Stroke Counter, or a customer-supplied control. The unit creates an electrical interface between the control and the

air-powered pump. Pulse Output Kits can be purchased separately, for use in applications where a process controller is already

present in a system. This provides a direct interface with the pump and the customer’s system.

Operation

Each pump stroke generates a signal through a proximity sensor (PNP) on either end of the air valve. As the air valve reciprocates

back and forth during pump operation, targets on either end of the spool activate their respective proximity sensors. Each sensor

signals the control to register one count on the stroke counter / batch control unit. This method provides a positive signal for

every pump stroke, but with very few wearing parts.

Connecting a Factory-Installed Kit

Pulse Interface Kits are available factory-installed on new SANDPIPER and MARATHON diaphragm pumps. When installing,

always refer to the service manual for pump installation and operation recommendations. After installing the pump, connect

the interface to the control source. To connect the interface to the control source:

• Install input cable according to the wiring diagram for your specic interface kit.

• Connect to Warren Rupp Batch Controller or existing system control.

Field Installation of Kit

Before adding an interface kit to an existing SANDPIPER or MARATHON pump, verify the compatibility

of the pump model, kit number and voltage being used. A complete listing appears on page 3

Field Installation

•

Remove the main air valve body assembly and gasket.

• Install the Pulse Output Kit,and pulse output pump adapter kit tighten and torque the screws according to the pump

service manual instructions.

• Refer to the applicable wiring diagram when connecting to control source.

WARNING!

Pulse Output Interface Kits cannot be

used if pump is to be submerged.

1 2 3 4 5 6 ... 17 18

Sommario

Pagina 1 - PULSE OUTPUT KIT

Pagina 2

pokdl5sm-rev0614 Pulse Output Kit Page 10 165-098-147

Pagina 3 - Pulse Output Adapter Kits

pokdl5sm-rev0614 Pulse Output Kit Page 11 HDF1 & SB1

Pagina 4

pokdl5sm-rev0614 Pulse Output Kit Page 12 1-C

Pagina 5

pokdl5sm-rev0614 Pulse Output Kit Page 13

Pagina 6

pokdl5sm-rev0614 Pulse Output Kit Page 14

Pagina 7 - (12) (11) (8) (9) (7) (10)

pokdl5sm-rev0614 Pulse Output Kit Page 15

Pagina 8

pokdl5sm-rev0614 Pulse Output Kit Page 16

Pagina 9

pokdl5sm-rev0614 Pulse Output Kit Page 17 Wiring Diagram for Interfacewith 249-006-000 Batch Control / Stroke Counter (Non-Hazardous Location)SandPI

Pagina 10 - 165-098-147

pokdl5sm-rev0614 Pulse Output Kit Page 18 (12) (11) (7) (9) (8) (10)Note: Switch the output mode to normally open for both channel 1 and channel 2

Pagina 11 - HDF1 & SB1

pokdl5sm-rev0614 Pulse Output Kit Page 2 Pump Selection & InstallationAir-operated, double diaphragm pumps (AODD) are semi-positive displacement

Pagina 12

pokdl5sm-rev0614 Pulse Output Kit Page 3 Table 1Pulse Output Interface Kit Selection InstructionsKit Number CommentStep 1 475-244-001 Refer to Page

Pagina 13

pokdl5sm-rev0614 Pulse Output Kit Page 4

Pagina 14

pokdl5sm-rev0614 Pulse Output Kit Page 5

Pagina 15

pokdl5sm-rev0614 Pulse Output Kit Page 6

Pagina 16

pokdl5sm-rev0614 Pulse Output Kit Page 7 +8,2 V710121198POWERNAMURNAMURBUBNBUBN-5+25241-4+11221II IX31YE/RDYE/RD2PwrGN< 250 VAC/ 30 VDC< 2A&

Pagina 17 - Wiring Diagram for Interface

pokdl5sm-rev0614 Pulse Output Kit Page 8

Pagina 18 - Note: Switch the

pokdl5sm-rev0614 Pulse Output Kit Page 9

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